Brass & Glass Wall Lamp Production Process
OEM/ODM Crafting Process
1. Customer Drawing & Requirement Alignment
The customer provides drawings specifying brass construction, blown-glass shade colors, dimensions, lighting effects and installation requirements for full project alignment.
2. Design Refinement & Final Confirmation
Our design team optimizes brass textures, glass bubble effects and hardware joints, delivering detailed renderings, process notes and quotations for final customer confirmation.
3. Brass Casting / Forging
Brass components such as the lamp body, threaded tubes and decorative plates are produced through precision casting or forging to achieve accurate form and durability.
4. Initial Hardware Assembly
All cast or forged brass parts are pre-assembled into the structural frame of the wall lamp, creating the foundation for follow-up assembly.
5. Component Surface & Safety Inspection
Each brass component is inspected for uniform finishing, no peeling and consistent texture, while electrical parts are checked for basic safety compliance.
6. Glass Lampshade Installation
The handcrafted glass lampshade is mounted onto the brass frame, ensuring proper fit, color accuracy and alignment with the lamp’s overall design.
7. Brass & Glass Re-Inspection
Brass surfaces are re-checked for scratches or defects, and the glass shade is inspected for cracks, bubble quality and structural integrity before proceeding.
8. Structural Reinforcement Assembly
All connection points—including brass joints and threaded tube interfaces—are reinforced to ensure long-term structural stability of the lamp body.
9. Secondary Glass Shade Installation
Each fully inspected glass shade is installed onto the remaining connectors, ensuring consistent bubble effect, color tone and installation precision.
10. Lighting Performance Test
Each lamp undergoes a powered test to verify brightness uniformity, color stability and overall illumination performance without flicker.
11. Final Product Inspection – Appearance & Structure
Brass components must be scratch-free, evenly finished and smoothly welded; glass shades must be crack-free with clean transparency and proper bubble distribution. All joints are checked for stability and accurate alignment.
12. Electrical Safety Inspection & Packaging
Wiring is verified with no exposed copper, and the lamp passes a two-hour continuous test without overheating or flicker. Each unit is then protected with molded foam and reinforced wooden framing for safe long-distance transport.
Brass & Glass Wall Lamp – FAQ
1. Can I provide my own design or drawing for a custom brass and glass wall lamp?
Yes. We accept customer drawings, sketches or reference images and convert them into production-ready designs aligned with your technical and aesthetic requirements.
2. How does GUSURE refine and confirm the final design before production?
Our design team optimizes brass textures, glass bubble effects and hardware joints, then provides detailed renderings, engineering drawings and quotations for your approval before production begins.
3. What materials do you use for the brass and glass components?
We use high-purity brass for casting/forging and handcrafted blown glass for lampshades, ensuring durability, color stability and premium lighting presentation.
4. How do you ensure precision during the brass casting and initial assembly?
All brass components are produced through controlled casting or forging and then pre-assembled into a precise structural frame to guarantee correct alignment during final assembly.
5. What inspection steps are done before the lampshade is installed?
Brass parts undergo surface checks for texture uniformity and defects, while electrical components are tested for basic safety compliance before entering the main assembly stage.
6. How do you guarantee the quality of the glass lampshade?
Every blown-glass shade is inspected for cracks, bubble distribution, clarity, color consistency and fit accuracy before and after installation.
7. What is included in the final structural and appearance inspection?
We check brass surfaces for scratches, deformation and uniform finishing, verify weld smoothness and ensure the glass shade meets transparency and bubble-effect standards. All connection points must be stable and aligned.
8. How do you perform the lighting performance test?
Each lamp is powered on to check brightness uniformity, color temperature stability and flicker-free performance under normal operating conditions.
9. Do you conduct electrical safety tests before shipping?
Yes. Every lamp passes a two-hour continuous operation test to ensure no overheating, flicker, power fluctuation or exposed copper wiring issues.
10. How do you package custom brass and glass wall lamps for export?
We use molded foam inner protection and reinforced wooden framing to guarantee safe long-distance transportation—even for single-piece custom orders.